Perth, Western Australia. Ph (int): +61 8 9367 1578 For more information, contact: ntsu@amnet.net.au
Ultrasonic Instrumentation for NDT
NTS Ultrasonics can supply built and tested electronics for system integrators to incorporate into their ultrasonic NDT systems. We can supply
stand alone remote pulser/preamplifier circuits, or preamplifiers without a pulser, for NDT applications involving long cable runs. We can also supply
ultrasonic flaw detection circuits that can be controlled from a computer via a USB2.0 serial interface, or ultrasonic circuits that can be controlled from
a microprocessor or microcontroller via an SPI port. Typically, our circuits are designed to meet specific customer requirements. Our circuits
have found application in:
 ultrasonic rail flaw detection;
 ultrasonic TOFD systems operating in a subsea environment;
 thickness measurement and corrosion mapping in a subsea environment;
 ultrasonic tyre inspection;
 general ultrasonic flaw detection;
 robotic ultrasonic thickness measurement systems;
 determining the state of cure of setting materials;
 sonar arrays;
 ultrasonic measurement (the size distribution of zooplankton)
These circuits have been deployed in ROVs for subsea applications, in wheeled assemblies for rail flaw detection, and in desk top assemblies for
various applications. They are applicable to all manner of ultrasonic inspection ansd measurement tasks.
Usually we supply the circuit as an unhoused circuit board that the end user builds into their own equipment. For USB and SPI systems we supply
drivers and demonstration software to allow the end user to verify the operation of the board and as a starting point for their own software development.
We can write software for for a clients application. On special request we can supply FPGA design files to allow clients to customize the boards
themselves.
Software controlled ultrasonic systems:
 USB2.0 (480 Mbps) or SPI;
 single or multi-channel instrument: up to 8 channels for one USB link;
 multiple channels work in parallel, not multiplexed;
 computer control via USB2.0 full speed link;
 A scan, B scan, or C scan, and other special displays;
 mains or battery powered;
 software can be customized to suit individual requirement;
 suitable for a wide variety of ultrasonic and NDT applications
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Image showing an A scan of an unrectified signal in a multi-channel USB connected rail flaw detection system.
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Typical specifications:
 analog bandwidth of receiver: 250KHz to 35MHz;
 input referred noise 1.5nV/sqrtHz or better;
 transmitter tuning range (single pulse or burst mode): 250KHz to 25MHz;
 maximum transmit pulse voltage: -350V;
 maximum digitizing frequency (in digital instruments) 100MHz;
 digital resolution: 10 bit;
 tunable square wave and burst mode transmitter circuits;
 on-board high voltage generation;
 32 Kbyte data buffers;
 Peak data transfer rates 48 MBps or 60 MBps (USB2.0), 30 MBps (SPI)
We have design options are available for:
 wide input voltage range: 12 v peak to peak;
 lower input noise: 0.9 nV/sqrtHz or better;
 higher transmit voltages;
 higher digital sampling rates;
 higher digital resolution: 16 bit at 100 MHz;
 large data buffers: up to 1 Mbyte of 16 bit data;
 switchable input atenuators;
 user controllable voltage controlled LP and HP filters to 25 MHz;
 capture of large echo peaks for wide dynamic range
If none of these options meet your requirement, we can design something new for you.
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Example of a single channel ultrasonic system
on a 170 mm by 50 mm format board intended
for deployment in an ROV for a subsea
application. This circuit has both USB and SPI
communications.
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Ultrasonic preamplifiers and pulser/preamplifiers:
Why use a remote preamplifier or pulser/preamplifier? Driving ultrasonic signals through long cables can seriously degrade the signals: transmit pulses become flattened and wide; received signals can become corrupted by external noise and distorted by impedance mismatches. Preamplifiers and pulser/preamplifiers can be custom designed to correct these types of problems. Good quality preamps and pulser/preamps improve signal quality in underwater UT and auto UT applications involving long cable runs.
When is a cable "long"? Depending on ultrasonic frequency, coaxial cables can be "long" at 30 metres. Twisted pair cables are less ideal and can be "long" at 10 metres. In electrically noisy environments even shorter cables can benefit from the use of remote preamplifiers to boost the signal from the transducer. We
have provided circuits that drive ultrasonic signals throughcoaxial cables in excess of 500 metres long, maintaining the quality of the signal.
We have produced ultrasonic circuits that offer:
 a very low noise ultrasonic preamplifier (better than 1 nV/(sqrt Hz) input noise);
 in ROV applications connection to main (topside) ultrasonics by single coax, dual coax, or single coax plus twisted pair;
 reconstruction of degraded ultrasonic transmit pulses;
 operation from external AC or DC supplies, or from batteries
If required, we can operate and supply power to a remote ultrasonic pulser/preamp through a single coaxial cable.
Examples of custom designed pulser/preamplifiers:
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Ultrasonic pulser/preamp for remote TOFD inspections:
 operates from 240 VAC;
 reconstructs the original transmit pulse allowing tuning from topside UT set;
 twisted pair cable for transmit;
 coaxial cable for receive
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Ultrasonic preamp for hydrophone array:
 +/- 600 volt input protection;
 externally controlled gain (50 dB range);
 fixed bandpass filter;
 solder links allow for various configurations
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Ultrasonic pulser/preamp for remote thickness testing:
 operates from +12 vdc;
 250 vdc generated on-board;
 single coaxial cable to topside UT set for both transmit and recieve;
 reconstructs transmit pulses degraded by long cables (> 100 metres);
 small size
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See our Probe Assemblies section for the range of probe assemblies, including small wheel probes, that we can provide to go with our ultrasonic circuits.
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